Client Information
Coromandel International Limited (Coromandel), a Private Limited Company having its Registered Office at Coromandel House, Sardar Patel Road, Secunderabad – 500003, Telangana and has multi-locational Plant sites.
Coromandel is a leading manufacturer of Phosphatic Fertilizers and Crop Protection products. Coromandel is also having Fertiliser plants at Visakhapatnam, Andhra Pradesh and Ennore, Tamilnadu and SSP plants at various locations across India. Apart from Fertiliser plants, Coromandel also have Crop Protection plants at various locations across India. Coromandel International Ltd (CIL) has their fertilizer production unit at Visakhapatnam comprising Sulphuric Acid, Phosphoric Acid, Granulation Plants, off-sites & utilities.
They planned to install phosphoric acid evaporator of 350 TPD capacity with FRU unit to meet the downstream plant requirement.
About The Project
Coromandel wanted to install one phosphoric acid evaporator of 230 TPD capacity with fluorine recovery unit to meet the downstream plant requirement.
Work Done By Our Company
Our company provided complete basic engineering & detail engineering package. Following was performed:
Basic & Detail Engineering covering all associated work including following:
- Process engineering, material & energy balance, equipment list, PFD, P&ID
- Mechanical Equipment GA & Fabrication Drawing
- Equipment layout, Piping layout, Isometrics & Enquiry Specifications
- Civil Design for RCC Structures
- Instrumentation and control systems & layout
- Electrical Layout & SLD
- HAZOP
- Drawings required for statutory approvals
- PDMS Modelling
- Preparation of “As Built” drawings based on mark ups provided by Owner/Contractor
- Bill of Material (Bulk, Intermediate and final) of all bulk materials like cables, piping, earthling, steel structure, concrete etc.
- All engineering work relating to connection of old plant with new plant based on general philosophy provided by Licensor
Process engineering part of basic engineering
- Developing scope of project
- Preliminary GA & Layout
- Operating philosophy
- Heat & Mass balance
- Brief process description of each process section
- Process flow diagram
- Preliminary piping & instrument diagram
- 6-Line equipment list or equivalent table
- Process data sheets for major process equipment
- Utility requirement list
- General distribution of process control methods – control philosophy for single & 2 stage
- Indicative Specific consumptions for Power, steam, water etcProcess data sheets for major process equipment
Basic engineering
- Design and drawing of overall system including Process Flow Diagram, P & I Diagram, and other documents as may be required for the plant.
Detail Engineering
Bought Out Items
- Specification of bought out equipment
Fabricated Items
- Preparation of engineering specification sheets and engineering drawings.
- Review vendor data prepared by the selected vendors and incorporate the vendor data in appropriate drawings.
- Preparation of engineering specification sheets suitable for procurement
Piping
- Preparation of general arrangement drawings, isometrics
- Material take-off, valve schedules
- Pipe support drawings as required
Electrical & Instrumentation
- Electrical Layout & SLD
- Instrumentation and control systems & layout
Civil & Structural engineering
- Civil foundation & RCC structure drawings
- Platform & Structural Drawings as may be required for equipment, piping etc.
Procurement & Project Management Assistance
- Preparation of tender document
- Clarifications on technical queries from Vendors
- Vendor Data Review, pre & post ordering
- Review of Technical BID evaluation prepared by Coromandel
- Project Schedule & Bar Chart
Pre-commissioning & commissioning assistance
- Assistance for Pre- Commissioning, Commissioning, Start-up and Performance Testing
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